Compact Spinning is basically designed to control those
protruding fibers (uncontrolled fibers) which have become
the part of the yarn but have no role in the yarn formation
and ultimately no contribution to yarn strength, but rather
an adverse effect on subsequent processes.
After passing through the normal drafting system, the
fibers are entered in to the condensing zone, which
is equipped by the suction system.In this zone, maximum
free & protrudeing fibers becomes parallel &
condensed. Immediately after this condensing zone, this
fibrous bundle is twisted in normal & conventional
The yarn achieved in this way has better & uniform
yarn formation, and better strength & elongation.
The advantages of Compact yarn as compared with conventional
ring yarn are:-
- Increased yarn Strength & Elongation:
Due to better-controlled & uniform fibers in yarn
the strength & elongation of yarn is increased
by 20% then that of conventional ring spinning even
on low twist
- Reduction in yarn Hairiness:
As the yarn enters in to front roller nip after the
condensing zone for twist insertion, due to the better
spinning triangle, the ends down rate is reduced significantly
which ultimately reduces fluff in spinning dept &
External comparison of package
As maximum number of fibers become parallel &
uniform after passing through to condensing zone the
hairiness value is reduced about 20 ~ 25 % then that
of normal spinning.
Increase in productivity:
- Less twist & high spindle speed.
- Less ends down rote due to better spinning triangle.
Advantages in subsequent processes
- Reduction in sizing cost:
- Improved Dyeing:
- Increased efficiency of loom & knitting machines;
- Ultimate Solution for Spirality
- Improved Wear ability
- Reduction in Singing Cost
- Exquisite Fabric Feel